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BODY
DESCRIPTION N•m Ft. Lbs In. Lbs.
A/c expansion valve nut 23 17 —
Backlite hinge bolts 10 — 90
Body isolator mounting bolts 108 80 —
Body isolator to body nuts 54 40 —
Brake booster bracket nuts 18 13.5 —
Center OCS strain gauge stud nut 45 33 —
Door carrier plate screws 10 — 90
Door hinge pin nut 8.5 — 75
Door hinge to body bolts 28 21 —
Door hinge to hinge bolts 26 19 —
Door latch adjustment screw 3 — 26.5
Door latch mounting screws 8 — 71
Door latch striker bolts 26 19 —
Four door rear seat 40% inner seat back pivot nut 25 18.5 —
Four door rear seat center belt buckle bolt 61 45 —
Four door rear seat cushion pivot bolts 25 18.5 —
Four door rear seat front mounting fasteners 61 45 —
Four door rear seat headrest bolts 8 — 71
Four door rear seat inner latch floor bolts 25 18.5 —
Four door rear seat latch to back frame bolts 45 33 —
Four door rear seat outboard latch floor bolts 25 18.5 —
Four door rear seat rear mounting bolt 61 45 —
Four door rear seat rear mounting nuts 85 62.5 —
Four door rear seat seat cushion pivot bolt 25 18.5 —
Four door retractor screw 55 41 —
Four door seat cushion pivot bolt 25 18.5 —
Front door exterior handle nut 4.5 — 40
Front door glass run nut 10 — 90
Front door interior handle screw 8.5 — 75
Front seat back assembly bolts 47 34.5 —
Front seat belt anchor bolt 40 29.5 —
Front seat belt buckle bolt 50 37 —
Front seat belt turning loop screw 40 29.5 —
Front seat mounting bolts 61 45 —
Front seat riser nuts 28 21 —
Half door latch nut 4.5 — 40
Hard top front bolts 10.5 — 93
Hard top side bolts 18 13 —
Hood catch bracket nuts 7 — 62
Hood catch nuts 15 11 —
Hood hinge to body bolts 24 18 —
Hood hinge to hood bolts 26 19 —
Hood safety catch bolt 11 8 97
Instrument panel center support bracket fasteners 8 6 71
Instrument panel fence line nuts 12 9 —
Instrument panel side support bolts 11 8 —
Lower fender to sill bolts 12 9 —
Manual sifter bolt 33 24.5 —
OCS riser nuts 28 21 —
Outside rearview mirror bolts 13 10 —
Rear door exterior handle nut 4.5 — 40
Rear door glass run bolt 12 9 —
Rear door glass run nut 10 — 90
Rear door interior handle screw 8.5 — 75
Rear view mirror set screw 2 — 18
Seat side airbag nuts 7 — 62
Side step bracket bolts 24 18 —
Side step sill nuts 12 9 —
Soft top pivot knuckle bolts 14 10 —
Speaker pod screws 10 — 90
Sport bar cross bar bracket bolts 19 14 —
Sport bar front cross bar bracket bolts 19 14 —
Sport bar rear bolts 19 14 —
Sport bar rear cross bar bracket bolts 19 14 —
Sport bar side bar bolts 19 14 —
Sport bar side bar to windshield frame bolts 23 17 —
Sport bar to b-pillar bolts 19 14 —
Steering column opening reinforcement plate bolts 11 8 —
Tailgate exterior handle nuts 4.5 — 40
Tailgate hinge to body bolts 26 19 —
Tailgate hinge to tailgate bolts 20 15 —
Tailgate latch screws 8 — 71
Tailgate stabilizer insert and cup bolts 10 — 90
Tailgate striker bolts 28 21 —
Two door rear seat back frame to cushion bolts 50 37 —
Two door rear seat back latch bolts 45 33 —
Two door rear seat center belt buckle bolt 55 41 —
Two door rear seat cushion to back bolts 50 37 —
Two door rear seat front latch cushion frame bolts 45 33 —
Two door rear seat rear latch nuts 10 — 90
Upper fender fasteners 5 — 44
Windshield frame hinge to body bolts 20 15 —
Windshield frame reinforcement bracket bolts 20 15 —
BRAKE COMPONENTS
DESCRIPTION N•m Ft. Lbs. In. Lbs.
Brake Booster Mounting Nuts 25 18 —
Master Cylinder Mounting Nuts 17 13 151
Booster Mounting Plate 18 — 159
Master Cylinder Brake Lines 19 14 168
Front Caliper Adapter Mounting Bolts 35 26 —
Rear Caliper Adapter Mounting Bolts 35 26 220
Front Caliper Brake Hose Banjo Bolt 31 23 —
Rear Caliper Brake Hose Banjo Bolt 31 23 —
Front Caliper adapter 163 120 —
Rear Caliper adapter 75 55 —
Parking Brake Lever Bracket Bolts 12 9 —
BRAKE ABS
DESCRIPTION N•m Ft. Lbs. In. Lbs.
Hydraulic Control Unit Bracket to HCU Bolts 6.5 — 57
Hydraulic Control Unit Body Bracket Bolts 16-24 — 142-212
HCU to Body Bracket Bolts 9-13 — 80-115
Hydraulic Control Unit Brake Lines 15-18 — 130-160
Antilock Brake Module (ABM) Mounting Bolt 7-9 — 60-80
Front Wheel Speed Sensors Mounting Bolt 4-6 — 34-50
Rear Wheel Speed Sensors Mounting Bolt 12-14 — 106-124
CLUTCH
DESCRIPTION N•m Ft. Lbs. In. Lbs.
Pressure Plate Bolts - 2.8L 31 23 -
Pressure Plate Bolts - 3.8L 50 37 -
Flywheel Bolts - 2.8L 95 70 -
Flywheel Bolts - 3.8L 81 60 -
Slave Cylinder Nuts 23 17 -
Dust Shield Bolts 50 37 -
Crossmember Frame Bolts 41 30 -
COOLING SYSTEM
DESCRIPTION N•m Ft. Lbs. In. Lbs.
Bolt, Block Heater 2 - 17
Bolts, Condenser to Radiator
Electric Fan to Fan Shroud bolts 6 53
Bolts, Fan Blade Assembly to Viscous Drive - Diesel 23 - 210
Viscous Fan Drive - Diesel 50 37 -
Bolts, Fan Shroud to Radiator Mounting 8 - 70
Bolts, Radiator Upper Isolator to Crossmember 9 - 80
Bolts, Thermostat Housing- 28 - 250
Bolts, Water Pump
3.8L 12 - 105
2.8L 23 - 200
DIFFERENTIAL & DRIVELINE
PROPELLER SHAFT
DESCRIPTION N•m Ft. Lbs. In. Lbs.
Front Shaft - Axle Flange Bolts 110 81 -
Front Shaft - Transfer Case Flange Bolts 20 15 -
Rear Shaft - Axle Flange Bolts 20 15 -
Rear Shaft - Transfer Case Flange Bolts 20 15 -
FRONT AXLE - 186FBI
DESCRIPTION SPECIFICATION
Axle Ratio 3.21, 4.10
Ring Gear Backlash 0.12 - 0.20 mm (0.005 - 0.008 in.)
Pinion Torque To Rotate - Original Bearings 1.13 - 2.26 N•m (10 - 20 in. lbs.)
Pinion Torque To Rotate - New Bearings 2 - 3.4 N•m (15 - 30 in. lbs.)
Differential Total Torque To Rotate: Pinion Torque To Rotate Plus 0.79 - 1.24 N•m (7 - 11 in. lbs.)
DESCRIPTION N•m Ft. Lbs. In. Lbs.
Fill Hole Plug 34 25 -
Differential Cover Bolts 41 30 -
Bearing Cap Bolts 61 45 -
Ring Gear Bolts 108 80 -
Pinion Bearing Nut Min - Max 217 - 542 160 - 400 -
Axle Nut 136 100 -
Hub Bearing Bolts 102 75 -
FRONT AXLE - 216FBI
DESCRIPTION SPECIFICATION
Axle Ratio 4.1
Ring Gear Backlash 0.12 - 0.20 mm (0.005 - 0.008 in.)
Pinion Torque To Rotate - Original Bearing 1 - 2 N•m (10 - 20 in. lbs.)
Pinion Torque To Rotate - New Bearing 2 - 4.5 N•m (20 - 40 in. lbs.)
Total Torque To Rotate: Pinion Torque To Rotate plus 0.79 - 1.24 N•m (7 - 11 in lbs)
DESCRIPTION N•m Ft. Lbs. In. Lbs.
Fill Plug 34 25 -
Differential Cover Bolts 41 30 -
Bearing Cap Bolts 108 80 -
Pinion Nut 217-271 160-200 -
Ring Gear Bolts 136 100 -
Axle Nut 136 100 -
Hub Bearing Bolts 102 75 -
REAR AXLE - 198RBI
DESCRIPTION SPECIFICATION
Axle Ratio 4.1
Ring Gear Backlash 0.12 - 0.20 mm (0.005 - 0.008 in.)
Pinion Torque To Rotate - Original Bearings 1 - 2 N•m (10 - 20 in. lbs.)
Pinion Torque To Rotate - New Bearings 2 - 4 N•m (20 - 35 in. lbs.)
Total Torque To Rotate: Pinion Torque To Rotate plus 0.79 - 1.24 N•m (7 - 11 in. lbs.)
DESCRIPTION N•m Ft. Lbs. In. Lbs.
Differential Cover Bolts 41 30 -
Bearing Cap Bolts 77 57 -
Ring Gear Bolts 136 100 -
Pinion Nut 271 - 475 200 - 350 -
Axle Retainer Nuts 61 45 -
REAR AXLE - 226RBI
DESCRIPTION SPECIFICATION
Axle Ratio 3.21, 4.10
Ring Gear Backlash 0.12 - 0.20 mm (0.005 - 0.008 in.)
Pinion Torque To Rotate - Original Bearings 1 - 2 N•m (10 - 20 in. lbs.)
Pinion Torque To Rotate - New Bearings 2 - 4.5 N•m (20 - 40 in. lbs.)
Total Torque To Rotate: Pinion Torque To Rotate plus 0.79 - 1.24 N•m (7 - 11 in. lbs.)
DESCRIPTION N•m Ft. Lbs. In. Lbs.
Fill Hole Plug 34 25 -
Differential Cover Bolts 41 30 -
Bearing Cap Bolts 108 80 -
Ring Gear Bolts 136 100 -
Pinion Nut 217 - 271 160 - 200 -
Axle Retainer Nuts 61 45 -
CLUTCH
DESCRIPTION N•m Ft. Lbs. In. Lbs.
Pressure Plate Bolts - 2.8L 31 23 -
Pressure Plate Bolts - 3.8L 50 37 -
Flywheel Bolts - 2.8L 95 70 -
Flywheel Bolts - 3.8L 81 60 -
Slave Cylinder Nuts 23 17 -
Dust Shield Bolts 50 37 -
Crossmember Frame Bolts 41 30 -
COOLING SYSTEM
DESCRIPTION N•m Ft. Lbs. In. Lbs.
Bolt, Block Heater 2 - 17
Bolts, Condenser to Radiator
Electric Fan to Fan Shroud bolts 6 53
Bolts, Fan Blade Assembly to Viscous Drive - Diesel 23 - 210
Viscous Fan Drive - Diesel 50 37 -
Bolts, Fan Shroud to Radiator Mounting 8 - 70
Bolts, Radiator Upper Isolator to Crossmember 9 - 80
Bolts, Thermostat Housing- 28 - 250
Bolts, Water Pump
3.8L 12 - 105
2.8L 23 - 200
- - - Updated - - -
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